一、概述 Introductions
對(duì)企業(yè)管理者來(lái)說(shuō),獲得叉車及其操作員準(zhǔn)確的實(shí)時(shí)信息能夠提升叉車安全管理和操作效率。然而大多數(shù)管理者獲得的信息都是隨機(jī)抽取的,雜亂的數(shù)據(jù);同時(shí)叉車作為特種安全設(shè)備,如果疏于管理將產(chǎn)生巨大的風(fēng)險(xiǎn)。
智能叉車管理系統(tǒng)是來(lái)自蘇州易信安工業(yè)技術(shù)有限公司的強(qiáng)大無(wú)線數(shù)據(jù)管理解決方案,該解決方案能夠通過(guò)一個(gè)友好的界面向決策者提供全國(guó)乃至全球范圍內(nèi)本企業(yè)的叉車和操作員的實(shí)時(shí)準(zhǔn)確信息,如意外事件記錄、叉車?yán)寐省⒆鳂I(yè)效能和維護(hù)管理等。
管理者可以通過(guò)筆記本電腦或其它移動(dòng)設(shè)備來(lái)獲取這些信息,并且可以將這些信息形成報(bào)表。于是,管理者可以依據(jù)這些信息發(fā)現(xiàn)問題并作出更有效的決策。
Managers and supervisors understand access to intact, real time information is critical to lift the efficiency and effectiveness of operations. In fact most of them are forced to catch the data they have: randomly collected and difficultly interpreted- often stash in binders and reports- that never meaningful views of situation and make it difficult to decide what to do first.
With Ejsut Truck Fleet Management System, the wireless fleet management system from Ejsut Engineering, users save time and money by turning real time and historic data into organized, prioritized and actionable information that flags problems and opportunities as they occur.
Ejust System is the one solution that provides everything from compliance and meaningful impact reporting to truck utilization data across a full line of trucks.
二、智能叉車管理系統(tǒng)主要功能 Ejust System Major Functions
該系統(tǒng)提供五大關(guān)鍵功能,幫助管理層輕松地降低叉車的運(yùn)作成本及提高整體的工作效率。
The system provides 5 key functions to help managers to reduce forklift truck operation cost and improve their efficiency.
(1)安全啟動(dòng) Authorized Operating:
? 當(dāng)駕駛員扭動(dòng)叉車啟動(dòng)鑰匙后,駕駛員需要輸入他的個(gè)人專用密碼或通過(guò)掃描專用的訪問卡后,叉車功能才開始處于接通狀態(tài)。
When an operator keys on a truck, s/he have to input the personal ID number or read his personal RFID card, and then power supply of the truck is connected.
? 叉車功能接通后,屏幕(可選項(xiàng))會(huì)自動(dòng)彈出安全檢查菜單,駕駛員對(duì)每項(xiàng)安全檢查作出確認(rèn),“可以”或“不可以”。當(dāng)所有調(diào)查項(xiàng)目都通過(guò)“可以”鍵確認(rèn)后,叉車才真正可以開始運(yùn)作。另外,系統(tǒng)會(huì)自動(dòng)記錄每天或每次的檢查,方便日后有需要時(shí)的查閱。同時(shí)還實(shí)現(xiàn)“無(wú)紙張化”的安全檢查,因?yàn)椴捎脗鹘y(tǒng)的“表格式-紙張”安全檢查表,容易掉失或損壞,難于保存管理。
While truck enabled, a truck-mounted display (optional) shows daily checklist simultaneously, and the operator have to confirm each check point with expression of Yes/No. The truck is ready to be operated, after every check point is qualified. The system automatically records check results, in order to easy retrieve records in future.
? 管理層可以通過(guò)系統(tǒng)設(shè)定每一位駕駛員可使用該叉車的年限,假如,駕駛員“甲”給他設(shè)定的期限到12月31日到期時(shí),在1月1日時(shí),該駕駛員已經(jīng)不能啟動(dòng)這臺(tái)叉車。主要是避免非受任命的駕駛員使用該叉車而導(dǎo)致不必要的意外,造成不必要的麻煩。
Managers are able to set each operator’s access time period, for example operator A’s access time end is Dec 31, so this operator can not use this truck in coming Jan 1.
(2)意外事件記錄:Accident Records
? 智能叉車管理系統(tǒng)會(huì)自動(dòng)不間斷地監(jiān)控叉車的運(yùn)作情況。
The system records truck status continuously
? 當(dāng)發(fā)生意外碰撞時(shí),系統(tǒng)會(huì)自動(dòng)將事件完整的記錄,包括駕駛員的編號(hào)、意外發(fā)生地址。管理層可以從后臺(tái)終端查看有關(guān)事故的一切資料。
The system records intact event data, such operator ID and time when impact occurs. Managers are able to read all data of each impact event via hand set or personal computer
? 通過(guò)系統(tǒng)的監(jiān)控記錄,有效控制駕駛員使用叉車不規(guī)范行為,避免貨物的耗損及貨架的損毀。有效地控制運(yùn)作成本,同時(shí)也降低叉車的維護(hù)成本。
It is positive to curb operators improper behaviors via system monitor, to avoid goods and rack damages.
三、智能叉車管理系統(tǒng)的優(yōu)勢(shì) Ejust System Strengths
該系統(tǒng)的優(yōu)勢(shì)可以體現(xiàn)在以下六個(gè)方面:服從性、碰撞、作業(yè)效率、利用率、能源和維修。它給管理者提供了信息,從而使得他們能夠迅速、準(zhǔn)確地采取相應(yīng)措施。
The key performance factors vital to their success are Compliance, Impacts, Utilization, Productivity, Energy and Service greatly impact their day-to-day operations.
1.服從性 Compliance:
保證車輛的服從性,提高安全性。操作叉車時(shí)需身份驗(yàn)證。保證叉車只有通過(guò)檢查后才能運(yùn)行。
Assure that operators only use truck types for which they are certified
Customize electronic inspection checklist to ensure safe equipment and comply with OSHA regulations
Know that only trucks passing inspection are in service
2.碰撞 Impacts:
追究操作員的責(zé)任,減少損壞。通過(guò)碰撞檢測(cè)減少爭(zhēng)論和車輛濫用現(xiàn)象。及時(shí)獲得碰撞和其它警報(bào)的信息。
Reduce argument and truck abuse with reliable Impulse impact detection
Gain immediate email notification of impacts and other alerts
Acknowledge impact alarms with comments that document the situation
3.利用率 Utilization:
使得車隊(duì)數(shù)量大小和分配處于最優(yōu)化的狀態(tài)。記錄設(shè)備的實(shí)時(shí)狀態(tài)。
View the status of your equipment in real-time: logged-on, logged-off or in maintenance
Log actual truck hours and record login, idle, hydraulic and travel times
4.作業(yè)效率Productivity:
提高操作員的效率。記錄操作員的工作時(shí)間。保證操作員操作對(duì)應(yīng)資格認(rèn)證的叉車類型。
Compare operator travel/ lift time per hour to other operators
Track how effectively your operators complete inspection checklists
5.能源 Energey:
提高車輛能源監(jiān)測(cè)的清晰度。可以實(shí)時(shí)檢測(cè)電池的充、放電情況。
Review battery-change time by operator and the entire fleet
Identify early battery changes and short-charge cycles
6.維修 Service:
保證車輛處于最高的運(yùn)行條件。通過(guò)有計(jì)劃的維護(hù)保證設(shè)備處于最佳的工作狀態(tài)。查看當(dāng)前和歷史時(shí)間記錄。
Schedule timely Plan Maintenance based on accurate hour readings
Automatically notify your service department of upcoming Plan Maintenance
四、智能系統(tǒng)結(jié)構(gòu) System Topology
該智能系統(tǒng)由傳感器、控制模塊和軟件系統(tǒng)組成。
The system is consisted of sensors, control modules and service software with internet access- GPRS module.